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Investigators have found similarities and possible sources for two separate sawmill explosions that killed four men.

Jeff Dolan, with WorkSafeBC, says investigators believe the ignition sources in both explosions were in contained areas in the conveyor level, or basement, of the buildings where electrical or mechanical equipment was in operation.

Dolan stresses their findings might be coincidental and the conclusions aren’t final, but says their discovery can’t be ignored by employers.

Roberta Ellis, vice president of corporate services with WorkSafeBC, says the agency has told other mill employers to pay extra attention to those locations inside their sawmills.

WorkSafeBC has already issued a directive to every sawmill employer in the province that they must clean up dust in their operations, which Dolan says could be one of the possible ignition sources in the explosions.

Two men were killed when the Babine Forest Products mill exploded in Burns Lake in January and another two workers were killed in an explosion and fire in the Prince George Lakeland Mill last month.

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The BC Safety Authority (BCSA) issued a safety order today relating to regulated electrical equipment ordering sawmills to verify they have valid operating permits in place, that proper maintenance procedures are being carried out, and that incidents are being reported as per existing BCSA directives.

This measure is precautionary and part of the BCSA’s ongoing investigation into the recent explosions and resulting fires at two B.C. sawmills that resulted in fatalities and serious injuries to workers. This safety order supports a directive order issued last week by WorkSafeBC.

Stephen Hinde, electrical safety manager at the BCSA, issued the safety order as a precautionary measure to be acted upon without delay. “Although the investigations into the two recent fatal incidents are ongoing and the causes of those incidents have not been identified, this safety order is aimed at minimizing the risk of fire or explosion related to regulated electrical equipment being a potential combustion or ignition source in wood processing operations.”

Hinde explained further, “Electrical equipment is used throughout sawmills and during normal operation can create heat and electrical sparks. This could act as an ignition source for a fire or explosion, so it’s important that mills ensure they are following the Safety Standards Act”.

While this safety order is specific to owners and operators of sawmills around electrical equipment, other regulated technologies are also still under investigation at Babine Forest Products, including propane and natural gas. BCSA is not yet prepared to rule out propane or natural gas as either an ignition or fuel source at Babine while the investigation is ongoing.

As well as issuing this safety order, the following precautionary measures have been taken by the BCSA since the explosion at Babine in January:

• Beginning in February, gas safety officers with BCSA conducted assessments of gas operating permits in sawmills and industrial sites across the province. This action was taken to verify valid permits, and check technical elements of the gas equipment. This review did not identify any systemic concerns.
• In early April, electrical safety officers with BCSA began to conduct a survey of electrical operating permits at a select group of wood processing plants to assess the safety of regulated electrical equipment and the effectiveness of mandated electrical maintenance programs. It is anticipated this work will be complete in May.

Supplementing the general workplace safety measures ordered by WorkSafeBC, the following items are prescribed in BCSA’s safety order (the full and complete text can be found at www.safetyauthority.ca under Industry Alerts) which applies specifically to regulated electrical equipment:

• Verify that a valid operating permit is in place.
• Develop a process to report incidents involving electrical equipment or electrical work.
• Report any incidents that have occurred since January 1, 2010 and that have not been previously reported.
• Verify that the interior of enclosures of electrical motor control centres, power distribution centres, or similar switchgear are clear and free of known or potential combustible or explosive materials such as wood dust.
• Verify that electrical cabinet doors and access covers for energized electrical equipment are closed and secured.
• Verify that ventilation systems for electrical equipment enclosures are clean, working properly and installed in accordance with the equipment manufacturer’s instructions.
• Submit a completed copy of the Safety Order Response Form to the BC Safety Authority no later than July 13, 2012.
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Enform — the safety association for Canada’s upstream oil & gas industry — in association with six oil and gas industry trade associations has developed Controlling Chemical Hazards in the Oil and Gas Industry – A Program Development Guideline to help employers and workers prevent chemical hazards at the worksites.

Enform has produced this guideline with the insights of industry experts, past case studies, new innovation and technology. These are now compiled into examples, and templates, as well as a comprehensive overview of developing a chemical control program. The other trade associations include the Canadian Association of Geophysical Contractors (CAGC), Canadian Association of Oilwell Drilling Contractors (CAODC), Canadian Association of Petroleum Producers (CAPP), Canadian Energy Pipeline Association (CEPA), Petroleum Services Association of Canada (PSAC) and Small Explorers and Producers Association of Canada (SEPAC)

“Chemical Hazard injuries are one of the top ten injury and illness issues facing the oil and gas industry. In some cases, workers have suffered severe injuries resulting in loss of life,” said Roy McKnight, manager of Enform’s industry initiatives. “This guideline will help employers assess their Chemical Hazard Programs and improve communications with their workers who work closely with chemicals on site.”

The guide can be used as an educational tool to define the process for controlling chemical risks at oil and gas lease sites. It will explain the various responsibilities regarding Material Safety Data Sheets (MSDS) and their importance to the employers and employees. Also provide background on chemical hazards specific to the oil and gas industry. Lastly, provide value-laden, easy to use templates to assist the employers and employees working on these sites when evaluating their chemical concerns (e.g. exposure control plans, chemical guidance sheets, etc). The comprehensive guide is now available for industry wide use.

An accompanying interactive web program will assist companies with finding the right guidance sheets for the particular chemicals and mixture of chemicals that they are working with. The web program will also help provide direction as to what modifications may be required for their safety program, depending on which different chemicals and mixtures are used. This will be a huge advantage for companies that may not have a hygienist on staff who can direct their individualized safety program.

Robert Waterhouse, industrial hygienist with Encana Corp., says, “The Controlling Chemical Hazards guideline is a comprehensive approach to managing chemical hazards in the industry.” He also highlighted, “It puts tools and information in the hands of those that are planning projects, supervising projects and workers who are conducting the work. I am enthusiastic that this guideline and its associated tools will assist in the management of chemical hazards in the oil and gas industry.”

Enform plays a fundamental role in providing oil and gas industry workers and employer’s guidelines to protect their employees, make available safety alerts and bulletins, and communicate industry recommended best practices.

Enform, the safety association for Canada’s upstream oil and gas industry, is the advocate and leading resource for the continuous improvement of industry safety performance. Established by industry for industry, Enform helps companies achieve their safety goals by promoting shared safety practices and providing effective training, expert audit services and professional advice. Our vision is a no work-related incident or injuries in the Canadian upstream oil and gas industry.
www.enform.ca
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New Water Plumbing Inc. in Thornhill, Ont., was fined $100,000 for a violation of the Occupational Health and Safety Act after a worker was killed.

On Dec. 23, 2009, two workers from New Water Plumbing Inc. were in the mechanical room of a Toronto condo tower. They had taken a large exhaust fan out of its housing. As the workers were moving the fan, a light fixture they had swung out of the way swung back and hit the fan. Part of the light fixture was damaged, allowing its electrical charge to contact the fan. The worker who was holding the fan at the time was fatally electrocuted.

New Water Plumbing Inc. pleaded guilty to failing to ensure that the fan was lifted, carried or moved in a way that would not endanger a worker.

The fine was imposed by Justice of the Peace Mary Anne Ross Hendriks. In addition to the fine, the court imposed a 25-per-cent victim fine surcharge, as required by the Provincial Offences Act. The surcharge is credited to a special provincial government fund to assist victims of crime.
www.ontario.ca/labour

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CSA Group has unveiled its new global logo and tagline to consolidate all of its divisions under a unified brand identity.

The multi-dimensional logo reflects CSA Group’s global focus. The blue bands pay homage to the association’s past logos and the trusted CSA certification mark while the addition of green embodies the organization’s environmental commitment. The fluid spherical design reflects the unification of the operational structure and global outreach, with all divisions now recognized simply as “CSA Group.”

Along with the new logo, CSA Group also unveiled a new tagline: “Advancing Today, Anticipating Tomorrow” — underscoring the organization’s core principles of safety, collaboration, sustainability and innovation. The company says its commitment to social good, outstanding service and being a trusted advisor has never been stronger.

“The new brand is a result of our collaborative work with stakeholders, members and customers. We listened to their feedback about a desire to work with a more modern and global organization, while still maintaining our rich history and an emphasis on sustainability,” said Ash Sahi, president and CEO of CSA Group. “The singular, more streamlined brand identity will help as the organization extends its global service offerings and solutions to our customers and members while building on our specialized technical expertise, reputation, trustworthiness and rich heritage.”

Dedicated to efficiency and innovation for its customers, CSA Group strives to achieve excellence in all areas and markets in which it works. The newly unveiled brand positions CSA Group as a dynamic, future-focused organization while incorporating the knowledge and expertise gained over the organization’s 92-year history. 
www.csagroup.org

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Each year, the last day of February is reserved for International Strain Injury (RSI) Awareness Day, a day dedicated to RSI education and prevention. Feb. 29, 2012, will mark the 13th Annual RSI Awareness Day.

“Repetitive strain injuries are a serious occupational health concern across the world and are recognized as leading causes of significant human suffering, loss of productivity and economic burdens on society,” says Steve Horvath, president and chief executive officer at the Canadian Centre for Occupational Health and Safety (CCOHS). “To help minimize the risks of any workplace injury, we need to constantly create awareness of these issues, and provide practical solutions.”

Repetitive strain injuries, also known as work-related musculoskeletal disorders (WMSDs), is an umbrella term to describe a family of painful disorders affecting tendons, muscles, nerves and joints in the neck, upper and lower back, chest, shoulders, arms and hands. These disorders can be caused by work activities that are frequent and repetitive, or activities with awkward postures.

WMSDs can be caused by work activities that are frequent and repetitive, or activities with awkward postures, including fixed or constrained body positions; continual repetition of movements; force concentrated on small parts of the body, such as the hand or wrist or a pace of work that does not allow enough rest between movements. Heat, cold and vibration may also contribute to the development of WMSDs. These disorders are generally caused by a combination of these factors - rather than one individual factor.

A fundamental principle of occupational health and safety is that hazards are best eliminated at the source. In the case of WMSDs, the prime source of hazard is the repetitiveness of work. Prevention must aim at eliminating the repetitiveness of the work by proper job design. Where this is not possible, preventive strategies such as good workplace layout, tool and equipment design, and proper work practices should be considered. It is important to recognize these disorders early because medical treatments become less effective the longer these injuries go on.

Preventive and control measures, in order to be truly effective, require significant involvement on the part of the workers, their representatives, and management to improve occupational health and safety.

For a number of free resources for the prevention of WMSDs, including fact sheets, podcasts, webinars and e-courses, visit the Canadian Centre for Occupational Health and Safety website.

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An automatic lubrication system (ALS) helps eliminate unplanned and unnecessary expenses. Whether you know it as an automatic lubrication system, an “auto greaser” or a centralized grease or oil lubrication system, an ALS automatically lubricates multiple points on a machine from a centralized pump/control unit mounted in an easily accessible location. A system dispenses small measured amounts of lubricant at frequent intervals, while your machine is operating, maintaining a uniform supply of grease in the bearing at all times and a consistent lubricant seal to prevent dirt and contaminants from migrating into bearings.

In talking with people who don’t currently use ALS, we often hear statements like, “Even if I use an auto lube system, I still have to do a regular machine inspection on the system.” This is correct. An ALS will not replace your regular machine maintenance inspection. What an ALS does is take the grease gun or oilcan out of your hand and replace it with a wrench, making any necessary adjustments or repairs as you conduct your regular inspection.

There are eight reasons why an ALS may be right for you:

1. Safety: An ALS helps reduce or eliminate climbing over and under machinery or into difficult-to-reach areas — and in today’s workplaces, safety is always a key consideration.

2. Efficient Lubrication: An ALS applies lubricant while the machine is operating so you don’t have to stop what you’re doing or set aside time to lubricate it. As well, since the bearing is turning when it receives the lubricant, you get much better grease or oil coverage on the bearing.

3. Consistency: Applying grease or oil is most effective when dispensed in small, measured amounts over short, frequent intervals. Unfortunately, tight deadlines and manpower constraints often make this method impossible. Machinery gets lubed when it’s available and when we have time and somebody available to do it. An ALS makes this problem go away.

4. Better Housekeeping: How much is too much? If you’re old school, you keep pumping it in until you see it oozing out of the bearing. This is what we like to call over lubrication. As previously stated, frequent and small, measured amounts will give your bearings the best protection. This also means that you get less leakage. The end results are less wastage and less mess on your equipment and floor. Appearance aside, safety (danger of slipping) and environmental issues are even more important.

5. Being Preventative:
The preventative maintenance provided by an ALS is key to reducing maintenance costs and minimizing downtime by extending the life of the many pivots, bearings, bushings and other components on the machine. There are also fewer replacement parts to stock.

6. Increasing Productivity: This results from an increase in machine availability and a reduction in downtime due to breakdowns or general maintenance.

7. Extending Machine Life: Because bearing areas are consistently protected and your machinery in general is better maintained.

8. Helping the Environment: For the environment, less premature wear of bearings and other components means less landfill. Also, since you’re not over lubricating, you’re depleting fewer resources from the environment.


Mike Deckert is vice-president and Gabriel Lopez is the marketing specialist with FLO Components in Mississauga, Ont. For more information, visit www.flocomponents.com.
Published in Features
Sheraton Toronto Airport Hotel and Conference Centre in Etobicoke, Ont., was fined $70,000 for a violation of the Occupational Health and Safety Act after a worker was injured.

On May 1, 2010, a maintenance worker was changing a fuse in a 600-volt electric panel. When the worker attempted to pull out the fuse with metal pliers, there was an explosion. The worker suffered first, second and third degree burns.

Sheraton Toronto Airport Hotel and Conference Centre pleaded guilty to failing to follow the Occupational Health and Safety Act, Ontario Regulation 851 section 43, which states: “Tools and other equipment that are capable of conducting electricity and endangering the safety of any worker shall not be used in such proximity to any live electrical installation or equipment that they might make electrical contact with the live conductor.”

The fine was imposed by Justice of the Peace Warren Ralph. In addition to the fine, the court imposed a 25-per-cent victim fine surcharge, as required by the Provincial Offences Act. The surcharge is credited to a special provincial government fund to assist victims of crime.

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Parmalat Canada Inc., a producer of milk and dairy products based in London, Ont., was fined $100,000 for a violation of the Occupational Health and Safety Act after a worker was injured.

On Dec. 18, 2009, at the company's facility in Mitchell, Ont., a worker was checking that a pipe system had been properly cleaned. The cleaning process involves running hot water through the pipes. While taking apart one of the valves in the pipe system, the worker was suddenly sprayed by hot water. The worker received first and second degree burns.

A Ministry of Labour investigation found that there was no need for the water in the pipes to be kept hot while the worker was checking the system.

Parmalat Canada Inc. pleaded guilty to failing to take the reasonable precaution of ensuring that any water remaining in the pipe system was not hot prior to a worker opening the valves of the system.

The fine was imposed by Justice of the Peace Lorenzo Palumbo. In addition to the fine, the court imposed a 25-per-cent victim fine surcharge, as required by the Provincial Offences Act. The surcharge is credited to a special provincial government fund to assist victims of crime.
www.ontario.ca/labour
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In any business venture, we get results through careful planning of activities and through measuring not only the results but the activities that the people undertake to get those results. The creation of safety excellence is accomplished in exactly the same way.

I’m currently preparing a report for a client and I’m listing the things I’ve observed at their various workplaces when I visited over a two-week period. My personal observations and the discussions I had with over 1,100 employees and contractors will be categorized into the areas of discussion listed below. What I’m recommending to my client isn’t really different than what I would recommend to any company that wants to excel at achieving safety results for their considerable efforts.

Here are some of the high-level recommendations for the client and I would ask that you consider these for your company.

Make safety activities personal for everyone. To measure is to motivate. Everyone in the company needs to help create safety. Everyone — from the CEO to the lowest paid employee — needs to have personal activities to assist in the creation of safety and a culture of safety that not only holds people responsible for the creation of safety but holds them accountable by measurement. Normally, this is done through objective setting and measurements during performance reviews. Make safety activities measurable and then hold everyone responsible for doing those activities through performance reviews.

Shift focus from ‘prevention’ to ‘creating safety’. Do the things that have been proven to create safe environments and behaviours. Work on those activities that have high payback. Shifting from the negative measurements of loss and injury will empower the workers to create safety rather than avoid injury. It’s an important distinction that companies achieving safety excellence understand.

Identify and make critical behaviours habitual. Select behaviours that you want to become a habit and work on strategies and tactics with your employees to get those behaviours to happen naturally — not unlike wearing a seatbelt, which has become a habit for most of us. A common example of making something habitual is taking medication or vitamins on a regular basis. Following the ABC — activator, behaviour, consequence — model of human behaviour, the first thing one needs to do is to activate the new behaviour of taking the pill. Leaving the pills in a place where you will notice them will increase the chances that you will remember to take them. Experiencing the consequences of being healthier and having the internal feeling of doing something positive for your health will be a natural consequence of the regimen. It is extremely important to choose these behaviours with your employees. Simply giving them a list of behaviours without allowing them to be part of the decision process leads to less than stellar performance.

Increase the use of tools/equipment and inspection checklists. For us to be safe at work, it’s essential that we use the right tools and that those tools are in good working order. The right equipment to do our work is essential. Serious injuries and fatalities happen because of people using the wrong equipment for a critical task or when the equipment used is not up to standard. Each time we do an inspection, we should ensure that everything we need to do our work is in place.

Increase the observations of safe/unsafe behaviours. The real benefits of behaviour observations are the discussions they create — not the “observation cards.” Far too many companies gradually shift their goal to the number of observation cards.

Improve the number and quality of safety discussions. Have great safety discussions and meetings. We can do this by first defining what a great meeting would look like, and then go about creating meetings that happen the way we designed them. Participants in the meeting need to have the power to give input into the meeting process and content. Without their input, these meetings have little chance of achieving the expectations of the participants. Make the participants responsible for the design and quality of the safety meetings that are held.

Creating safety is much different than preventing injuries and loss. When companies change their focus to better align their safety activities to their business processes, their safety outcomes improve.

There’s an old saying that’s been attributed to a number of famous people, and it goes like this: “Do what I do and you’ll get what I get.” I usually like to give credit for the statement to Edwards Deming, who not only taught us how to improve production, but that if we use the same approach and processes, we’ll get much improved safety results.  

 

Alan Quilley is the president of Safety Results Ltd., a Sherwood Park, Alta., OH&S consulting company, and author of The Emperor Has No Hard Hat and Creating and Maintaining a Practical Based Safety Culture. Visit his blog at www.safetyresults.wordpress.com.
Published in Features
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