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PEM 2006 Maintenance Awards

Time is running out to make a submission to the PEM 2006 Maintenance Awards. All you have to do is send us an email outlining your maintenance and reliability success story. Past winners of the awards include: Dofasco Inc., City of Toronto, Purolator Courier and Gennum Corp.

Now, it's your turn to stand in the spotlight and receive well-deserved recognition for maintenance excellence. Winners will receive one free pass to the MainTrain 2006 conference in Toronto (approximate value $1,500), one awards banquet dinner ticket and cool prizes for your maintenance team.

We'll also feature a ''good news'' profile story of your maintenance operation in the PEM February 2007 issue. It's a win situation no matter how you look at it. Just take a few minutes to write us. The submission deadline is September 15, 2006. Here are the guidelines for the awards:

Best maintenance team

  • How big is your maintenance department? Tell us about your operating structure.
  • Why is your maintenance team better than the rest (i.e. quality, innovation and performance)?
  • Tell us about a maintenance team success story.

Best-managed maintenance facility

  • What kind of maintenance best-practice strategies and tools are you using and why?
  • How have you reduced asset management costs and improved equipment uptime?
  • What kind of return on investment (ROI), equipment reliability and production capacity improvements have been achieved?

Enter your submission by September 15, 2006 to PEM editor Robert Robertson: rrobertson@clbmedia.ca.

Cheers,

Robert Robertson, PEM Editor
PEMAC Allied Member
rrobertson@clbmedia.ca

www.pem-mag.com


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Industry News

Combilift introduces new forklift trucks

From left: Combilift directors Robert Moffett and Martin McVicar.

MONAGHAN, Ireland–Combilift recently introduced new forklift trucks with more than 80 journalists from around the world in attendance here. The range of trucks include: the TeleCombi, the Semi-RoughTerrain C10,000L and the GT Hydrostatic Electric Sideloader. The forklifts, which are manufactured in Ireland, will be available in both Canada and the U.S. through Combilift dealers.

Combilift forklift truck handles wide load in lumberyard.

At the same time, Combilift also opened a new 100,000 square-foot manufacturing and research and development facility located in Monaghan. Founded in 1988, Combilift developed the world's first engine-powered multi-directional forklift truck. Combilift says its space-saving forklifts can eliminate the need for multiple machines when handling long, awkward loads in or outside a facility.

The TeleCombi is designed for extrusion companies (i.e. PVC and aluminum) and features a boom lift that enables users to load and off load the contents of a trailer from one side. A moving carriage allows operators to retract a load at specific heights, which eliminates the need for constant height adjustment, especially in confined spaces.

The Semi-RoughTerrain C10,000L forklift is designed to handle long loads of lumber in narrow retail and wholesale lumberyards. With larger solid pneumatic tires, it's especially suited to unpaved yards and semi-rough terrain, including snow conditions and offers added suspension for more comfortable operator material handling, says the company.

The GT Electric Sideloader is the first hydrostatic electric-powered sideloader in the market, says the company. It includes all the parts that are featured with Combilift's internal-combustion GT Sideloader. The forklift is available with optical guidance. Optical cameras mounted on the truck, monitor a tape bonded in the centre of the aisle to enable automatic steering.

''These new forklifts mark a milestone in Combilift's growth,'' said Tommy Cadden, Combilift USA president. ''We currently export to 45 countries around the world. Where there's material handling and construction–there's a need for Combilift.''
www.combilift.com


Ivara partners with MRO Software

BURLINGTON, ON–Ivara Corp. announced that it joined the MRO Software Complementary Solution Partner program. As a reliability partner for MRO Software, Ivara will deliver enhanced reliability capabilities to complement the Maximo Enterprise Suite.

The combined offering supported by Ivara's reliability software, EXP, will help customers to improve the effectiveness of their maintenance organization and overall equipment performance, says both companies.

''For executives, increased asset reliability translates directly into a big improvement to the bottom line. The integrated Ivara-MRO Software offering delivers a complete reliability system that optimizes both equipment and financial performance,'' says Ivara's CEO Gerry Bleau. ''We're pleased to join with MRO Software and look forward to supporting customers in their journey toward optimized reliability.''
www.ivara.com
www.mro.com


Rockwell introduces monitoring tool

MILWAUKEE, WI–Drawing from more than 50 years of experience in machinery protection and condition monitoring, Rockwell Automation fulfills the requirements of Turbine Supervisory Instrumentation (TSI) with the addition of the new Allen-Bradley XM 121A Absolute Shaft and the XM 442 Voted Electronic Over-speed  Detection System (EODS) Relay Modules.

The new modules are a scalable solution that can be easily integrated into a plant's control and information system, as well as meet the needs of applications requiring absolute shaft measurements and redundant over-speed protection, says the company.

''Turbines are critical plant assets that must be monitored and protected,'' says Ralph DeLisio, business manager, Integrated Condition Monitoring, Rockwell Automation. ''With the XM machinery protection and condition-monitoring series, operations and maintenance personnel can accurately gather and analyze critical measurements needed to identify tendencies and trends in equipment performance before an event occurs.

''These products and services are designed to meet the demanding requirements of turbine supervisory instrumentation applications and can be integrated with plant-monitoring needs to provide customers with a complete asset management strategy.''

Established by the ISA, TSI is a series of measurements intended to recognize and diagnose key performance issues related to turbo machinery. TSI system measurements include radial-shaft displacement, thrust, eccentricity, case and differential expansion, valve position, temperature, speed and acceleration.

As part of an overall machinery protection and condition-monitoring strategy, the data  collected by the XM series modules can be used to identify and prevent issues with equipment operation, resulting in improved turbine performance and availability, says the company.
www.rockwellautomation.com


PTDA releases June trend data

CHICAGO–The Power Transmission Distributors Association (PTDA) released the June trend data for distributors and manufacturers of power transmission/motion control (PT/MC) products. Canadian distributors' year-to-date sales of PT/MC products grew 9.9 percent compared to sales for January through June 2005. Sales rose 0.9 percent over the previous month and grew 14.0 percent compared to June 2005.

Days sales in accounts receivables increased 0.9 percent from May 2006 and fell 2.8 percent compared to the same month last year. Annualized sales to inventory ratio in June was 8.6, compared to 7.9 in 2005. For June, the confidence level of Canadian distributors increased to 7.5 from 6.8 on a 10-point scale.

Canadian manufacturers' year-to-date sales of PT/MC products increased 2.4 percent compared to sales for January through June in 2005. Sales were down 0.2 percent over the previous month and gained 1.0 percent compared to June 2005. Compared to May, sales of mounted bearings, standard industrial motors, variable-speed drives, mechanical-drive systems and other PT products, clutches and brakes and shaft couplings increased.

Sales of unmounted bearings and positioning systems/linear-motion products decreased. Annualized sales to inventory ratio in June was 8.3, compared to 7.9 in 2005. For June, the confidence level of Canadian manufacturers was up 5.2 from 5.1 in May on a 10-point scale.
www.ptda.org



People and Companies

  • Burlington, ON-based Invensys Process Systems announced that Neil Cooper, general manager of its Avantis business unit, will be a featured speaker at the 2006 Canadian Manufacturing Week Expo and Conference this September. Invensys also announced it introduced an enhanced version of its Condition Monitoring (CM) 2.1 software.
  • Electromate Industrial Sales Ltd. of Woodbridge, ON announced its successful completion of the LEAN Process Redesign certification.
  • Waterloo, ON-based IFS Canada announced that QuadTech, Inc. signed a contract to implement IFS Applications7 business software.
  • Mississauga, ON-based KSB Pumps Inc. appointed Morris Liu business development manager for western Canada.
  • Goteborg, Sweden-based SKF signed an agreement with John Crane Safematic Oy, part of the Speciality Engineering Division of Smiths Group plc, to acquire John Crane's lubrication systems business. The business is headquartered and has its manufacturing operations in Muurame, Finland. In addition, the company has sales offices in Sweden, Germany, the U.S. and Brazil.
  • The U.S.-based Bearing Specialists Association (BSA) released a new Educational Services Committee (ESC) Report that covers planetary roller screws. The report can be downloaded from the BSA's Web site (www.bsahome.org).
  • Canton, OH-based The Timken Company announced that its aerospace aftermarket solutions subsidiary, Bearing Inspection, Inc., has been named by Cincinnati, OH-based GE Aircraft Engines as an approved source for the repair of bearings for the CF34-3 aircraft engine.
  • Toyota recently produced its 250,000th lift truck at its Industrial Equipment Manufacturing (TIEM) plant in Columbus, IN.
  • Birmingham, AL-based Motion Industries Inc. opened a new branch in Woodstock, ON.

Dofasco Inc. and City of Toronto (Toronto Water) were winners of the PEM 2005 Maintenance Awards. Now, it's your turn to stand in the spotlight! We're calling for PEM 2006 Maintenance Award submissions. Here are general guidelines for the awards:

Best maintenance team

  • How big is your maintenance department? Tell us about your operating structure.
  • Why is your maintenance team better than the rest (i.e. quality, innovation and performance)?
  • Tell us about a maintenance team success story.

Best-managed maintenance facility

  • What kind of maintenance best-practice strategies and tools are you using and why?
  • How have you reduced asset management costs and improved equipment uptime?
  • What kind of return on investment (ROI), equipment reliability and production capacity improvements have been achieved?

Email your submission to PEM editor Robert Robertson: rrobertson@clbmedia.ca.

DEADLINE: AUGUST 30, 2006
www.pem-mag.com





BUILDING A FOUNDATION FOR EXCELLENCE:

IMPROVE ASSET UPTIME AND REDUCE COSTS

Main Conference: November 28-29, 2006

Pre-conference workshops and MMP certification: November 27, 2006

Post-conference workshops and MMP certification: November 30, 2006

NOVOTEL TORONTO CENTRE

VISIT WWW.MAINTRAIN.CA



MainTrain 2006 Platinum Sponsors

 

MainTrain 2006 Gold Sponsors:


MainTrain 2006 UPDATED preview brochure now
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Visit WWW.MAINTRAIN.CA to get the latest information!

Watch for SPECIAL MainTrain 2006 brochure with the PEM September issue!

Get ready for MainTrain 2006

TORONTO--The Plant Engineering and Maintenance Association of Canada (PEMAC), organizer of MainTrain 2006 to be held on November 27-30, 2006 at the Novotel Toronto Centre, has a dynamic list of speakers who have been invited to take part in Canada's premier physical asset management event. In the weeks and months ahead, PEMAC and its event planning committee will announce more exciting news about MainTrain 2006. Turn first to PEM for MainTrain 2006 news!

Respected industry consultants Ken Bannister, production and maintenance management specialist with Engtech Industries Inc. and regular PEM contributor; and James V. Reyes-Picknell, president of Conscious Management Inc., will highlight the Maintenance Masters panel session. Here's a list of just some of the invited MainTrain 2006 speakers:



Ray Beebe

Ray Beebe developed condition-monitoring applications alongside engineering and middle management during 28 years in the fossil power generation industry in Australia, with two years in the UK. Joining Monash University in 1992, Ray teaches in and co-ordinates the post-graduate, off-campus learning programs in maintenance and reliability engineering.


John Lambert

John Lambert is president of Benchmark Maintenance Services Inc., a company specializing in rotating machinery installation, training, service and equipment sales. He has trained hundreds of tradesmen in organizations like Dofasco, City of Toronto and Ontario Power Generation. John served his apprenticeship in mechanical maintenance at Fazakerly Engineering in Liverpool, England.


Brian Malloch

Brian Malloch is the current president of the Plant Engineering and Maintenance Association of Canada (PEMAC). He's also the president of Twenty First Century Solutions Inc.; a PEMAC director and chair, professional development; a MainTrain 2006 conference planning committee member; and is a past recipient of PEMAC's Sergio Guy Memorial Award.


David Berger

David Berger, P.Eng. (Alta.) is the founding president of the Plant Engineering and Maintenance Association of Canada (PEMAC). He's also North America's number one expert on computerized maintenance management software (CMMS) systems and plant operations, and a frequent contributor to leading industry journals. David now works with Western Management Consultants.



James V. Reyes-Picknell

With more than 26 years of experience in engineering, operations, maintenance management and business consulting, James V. Reyes-Picknell is president of Conscious Management Inc. and has in-depth knowledge of the human factor within organizations. He has authored and co-authored physical asset management textbooks.


Ken Bannister

Ken Bannister of Engtech Industries Inc. is a production and maintenance management specialist located in Innerkip, ON. He has worked for many years in the industry as an engineer and maintenance professional in Canada and England. Ken now helps companies and their maintenance departments solve physical asset management problems. He's also a regular editorial contributor to leading industry magazines and is involved with training and education.

Dr. Jay Lee


Dr. Jay Lee is Ohio Eminent Scholar in Advanced Manufacturing and L.W. Scott Alter Chair Professor at the University of Cincinnati. He's also the founding director of National Science Foundation (NSF) Industry/University Cooperative Research Center (I/UCRC) on Intelligent Maintenance Systems (IMS), which is a multi-campus NSF Center of Excellence between the University of Cincinnati and the University of Michigan-Ann Arbor. Previously, Dr. Lee held a position as Wisconsin Distinguished Professor and Rockwell Automation Professor at the University of Wisconsin-Milwaukee.

Dr. Lee is also founding co-director of Industrial Innovation Center at Shanghai Jiao Tong University. His current research focuses on IT-enabled infotronics technologies and smart prognostics tools for smart products, e-manufacturing operations and intelligent maintenance/service systems, including embedded product lifecycle monitoring, prognostics, remote monitoring, design of self-maintenance systems and smart service business strategies.

He has authored/co-authored over 100 technical publications, edited two books, contributed numerous book chapters, three U.S. patents, two trademarks and delivered numerous invited lectures and speeches, including over 60 invited keynote and plenary speeches at major international conferences.



WHO SHOULD ATTEND MAINTRAIN 2006?

Plant managers, plant engineers, maintenance managers, director of engineering, director of operations, production/operations, reliability engineers, facility managers, purchasers, supply chain managers and anyone involved in physical asset management.

REASONS TO ATTEND MAINTRAIN 2006:

  • Reduce equipment downtime, improve production capacity and lower costs.
  • Discover how to sell world-class maintenance to management and operations.
  • Better manage maintenance to generate a greater ROI and bottom line.
  • Learn how to maximize equipment reliability and lifecycle management.
  • Become a successful manager and take your maintenance career to new levels.
  • Network and connect with industry peers and Canada's maintenance leaders.

Product Focus


Compact job-site table saw

DeWalt introduced its new 10-inch compact, job-site table saw (DW745) that's suited for a wide range of end users, including interior and exterior trim carpenters, deck builders, and installers of hardwood floors, stairs, cabinets, doors, and windows, etc. The saw has the ability to quickly and easily cut hardwood materials used in the construction of stairs and interior flooring, TREX decking materials, window and door casings, shelving, pressure treated lumber, as well as standard sheathing and 2x construction materials, says the company. The DW745 is equipped with a 15-amp motor and is capable of handling heavy building materials or dense man-made building products without stalling the motor or slowing productivity, says the company. Additionally, the table saw is designed with a telescoping fence that provides 16 inches of rip to the right and 12 inches to the left of the blade.
www.dewalt.com




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